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When Should I Use a Vision Sensor?

A vision sensor is a self-contained device that includes vision lighting, lens, and camera in a single compact unit, which simplifies implementation.

Vision sensors are best for simple quality control applications including presence/absence verification, matching, label inspection, verifying the correct color or shade of an object, etc. A great first vision application using a vision sensor is a pattern-match inspection since it simply requires capturing an image of a correct condition. When the sensor detects a part that doesn’t match, the sensor sends a fail output to the line, and the product is rejected. For example, a vision sensor can be used to verify the presence of a label on a product.

Another good application is complete assembly verification. For example, a vision sensor can be used to verify that all correct components are present in a completed medical kit assembly.

Benefits of Vision Sensors:-

  1. Save Time and Costs
  2. Use fewer devices to inspect multiple conditions
  3. Meet a variety of application requirements with one model
  4. Verify, shapes, patterns, colors & more
  5. Create contrast with colored lighting
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