Detection of Pigs
Inductive proximity sensors guarantee safe and contactless detection of pigs
The fact that products are free of impurities is the be-all and end-all in every industry. However, this is particularly important in the chemical industry, where critical products are usually processed. Pipelines in particular are susceptible to contamination and deposits, which ultimately mean a loss of energy. Pigging systems prevent corrosion and contamination of the pipelines. The pig is transported through the pipe, which is cleaned and calibrated.
For the chemical industry, twin pigging systems in tandem operation and with appropriate flushing processes have proven to be particularly suitable. For effective cleaning, it is important that the position of the pigs is accurately recorded. Inductive proximity sensors are best suited due to their non-contact mode of operation.
Yout Benefits
- Reliable detection due to high magnetic field sensitivity
- Avoidance of secondary switching points through magnetic-inductive technology
- Simple installation thanks to standard M12 threaded barrel
- Usable worldwide due to worldwide approvals (IEC-Ex, ATEX, FM, SIL2 etc.)
The magnetic-inductive proximity sensors BIM-EM12E-Y1X from Turck are actuated by magnetic fields and are therefore able to detect permanent magnets through non-ferromagnetic materials (e.g. wood, plastic, non-ferrous metal, aluminum, stainless steel). This makes it possible to achieve high switching distances even with smaller designs.
With the DMR31-15-5 actuating magnet, Turck sensors achieve a particularly high switching distance. This opens up a wide range of detection possibilities, especially in confined installation conditions or other difficult conditions, as are often encountered in the chemical industry.
Turck's magnetic-inductive proximity sensors in combination with the actuating magnets ensure reliable detection of the pigs, thus enabling reliable separation of different liquids in pipe systems.
- Automotive
- Motor Control with Condition Monitoring
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Roboterschweißzellen mit Ethernet vernetzt
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Sheet Metal Thickness Measurement
- Condition Monitoring of Motors
- Cloud-based level monitoring
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Tier 1 – Bumper Identification
- Powertrain – Contactless Verification
- Body Detection in Automobile Production
- Area Guarding for Robotic Cells
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Inspection of Tips on a Welder
- Manual Feeding in Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Clear Glass Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection in Charging Station
- Vehicle Detection in a Self-Serve Car Wash
- Success Stories
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Ply Orientation Inspection
- Chemical
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Remote Tank Level Monitoring with DX70
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbid Production
- Fast conversion in restricted space
- Energy
- Food and Beverage
- Condition Monitoring of Control Cabinets
- Dough Height Inspection for Accurate Measurement
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Leading Edge Detection of Plastic Container
- Detection of Valve Position
- Container Check
- Date/Lot Code Verification
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Barcode Reading on Depalletizer Station
- Success Stories
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Reliable Cap Orientation Verification in Aseptic Areas
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Frozen Food Packaging Label Inspection
- In-Line Bottle Accumulation on Single Filer
- Logistics
- Decentralized Muting of Electro-sensitive Protectice Equipment
- Container Check
- I/O Blocks Control Roller Conveyor Modules
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Loading Dock Occupancy Monitoring
- Automatic Slope Compensation
- Monitoring Railcars Wheels Wirelessly
- Distribution Lines for Field Sprayers
- Reach Stacker Status With Bright Lighting Indicators
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- STS Collision Avoidance
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Level Detection in Vessels
- Carton Dimensioning
- Detection of Transport Containers
- Success Stories
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Pharma
- Decentralized package verification for pharmaceutical products
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- High-Speed Tablet Counting With Fiber Amplifier
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- I.V. Bag Liquid Detection
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Liquid Level Monitoring In A Large Tank
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with Fiber Amplifier DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories