Automotive Welding Tip Inspection
In automated welding situations, it's important to maintain the overall quality of the welders to check for worn, improperly milled or missing welding caps.
If a welding tip fails inspection, a maintenance signal is sent to the process controller, and the welding operation halts.
YOUR BENEFITS
- Accurate measurement eliminates waste.
- Ensures that the weld quality is maintained.
- Durable, heat resistant, glass fibre.
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The R55F high color resolution sensor checks whether the tips on a welder are within specifications, so the part being manufactured also is within specifications.
In this harsh environment, the color contrast sensor uses glass fibers, for enhanced durability and heat resistance.
In this section
- Automotive
- Press Shop
- Sheet Metal Thickness Measurement
- Body Shop
- Area Guarding for Robotic Cells
- Automotive Welding Tip Inspection
- Manual Load Weld Cell
- Paint Shop
- Final Assembly
- Detecting Black Parts on Black Door Panel
- Final Assembly – Diagnosis of Leaks
- Moonroof Detection
- Long-Range Inspection in Automotive Assembly
- Tier 1
- Powertrain
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection
- Illumination at a Car Wash
- Vehicle Detection in a Self-Serve Car Wash
- Success Stories
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Pick-to-Light for Bumper Assembly
- RFID and I/O modules for Safe Tool Changes
- Ply Orientation Inspection
- Chemical
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Remote Tank Level Monitoring with DX70
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbid Production
- Energy
- Food and Beverage
- Dough Height Inspection
- Dough Thickness Control in Rolling Machines
- Leading Edge Detection of Packages with a Thin, Flexible Edge
- Date/Lot Code Verification
- Identification of Food Containers
- Detection of Valve Position
- Container Check
- Barcode Reading on Pallet
- Cap Orientation Verification
- Detection of Pipe Elbows
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Identification of Chocolate Moulds
- Food Packaging Label Inspection
- In-Line Accumulation on Single Filer
- Packaging Frozen Dinners on a Cartoner
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Success Stories
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Mobile Equipment
- Distribution Lines for Field Sprayers
- Loading Dock Occupancy Monitoring
- Measuring the Ground Clearance on a Field Sprayer
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Monitoring Railcars Wirelessly
- Two-Axis Tilt Measurement on a Combine Harvester
- Reach Stacker Status
- STS Collision Avoidance
- Material Flow Monitoring on a Combine Harvester
- Equipment Compartment Illumination on Fire Engines
- Vehicle at Loading Dock
- Success Stories
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Wireless Forklift Signaling
- Oil and Gas
- Packaging
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Box Insert Detection
- Carton Dimensioning
- Level Monitoring of Ground Coffee
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Success Stories
- Pharma
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- High-Speed Tablet Counting With DF-G2
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- I.V. Bag Liquid Detection
- Identification of Portable Tanks
- Identification of Cryovessels
- Identification of Mobile Containers
- Liquid Level Monitoring
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
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